
IINKCUKACHA ZOBUGCISA
IGAMA:I-AMPULEUKUVUTHA ISITYALISI
IMODELI:AM-0.36(360 ilitha)
1.GI-ENERAL
Le sterilizer yochungechunge lwe-AM yenzelwe kwaye yenziwe ngokuhambelana neMigangatho yoBugcisa be-GMP. Iphumelele umgangatho we-ISO9001.
Le autoclave iyasebenza ekubulaleni iintsholongwane kwiimveliso zamayeza ezifana neemveliso zokujova kwii-ampoules nakwii-vials.
Uvavanyo lokuvuza luza kwenziwa ngamanzi anombala ukuze kufunyanwe ukuvuza kwee-ampoules.
Okokugqibela, ukuhlamba ngamanzi acocekileyo, ampontshwa ngempompo yamanzi aze ahlanjwe ngeshawa esuka kwimpumlo ephezulu ukuze kuhlanjululwe iimveliso.
2.SI-IZEkunye no-UIITHILI
| Hayi. | Into | Imodeli: AM-0.36 |
| 1 | Ubungakanani begumbi (W*H*L) | 1000*600*600mm |
| 2 | Ubungakanani obupheleleyo (W*H*L) | 1195*1220*1760mm |
| 3 | Uxinzelelo loyilo | 0.245Mpa |
| 4 | Ubushushu bokusebenza | 121℃ |
| 5 | Izinto zegumbi | Ubukhulu: 8mm, izinto: SUS316L |
| 6 | Ukulingana kobushushu | ≤±1℃ |
| 7 | Iprobe yobushushu ye-PT100 | 2 ii-pcs |
| 8 | Ixesha elimiselweyo | 0 ~ 999min, iyalungiseka |
| 9 | Ubonelelo ngombane | Iingcingo ze-1.5 kw, 380V, 50Hz, 3 phase 4 |
| 10 | Ubonelelo ngomphunga (0.4 ~ 0.6Mpa) | 60 kg/ibhetshi |
| 11 | Ubonelelo lwamanzi olucocekileyo (0.2 ~ 0.3Mpa) | 50 kg/ ibhetshi |
| 12 | Ubonelelo lwamanzi empompini (0.2 ~ 0.3Mpa) | 150 kg/ ibhetshi |
| 13 | Unikezelo lomoya oluxinzelelweyo (0.6 ~ 0.8Mpa) | 0.5 m³/ngebhayisekile |
| 14 | Ukusinda okushiyekile | 760 kg |
3.SIIMPAWU ZESISEKO NOKUSEBENZA
Sigumbi lokucoca ulwelo:Isitya soxinzelelo se-sterilizer senziwe yigumbi elineendonga ezimbini. Igumbi langaphakathi lenziwe nge-SS316L egqityiweyo kwi-mirror (Ra δ 0.5 µm) ukuqinisekisa ukuba inokucocwa kwaye ihlanjululwe kwaye yonyuse ukumelana kwayo nokugqwala.
Umaleko wokukhusela wenziwe ngui-aluminium isilikayeyiphi eyona nto ingcono yokukhusela ubushushu, kwaye izixhobo zibuxande, zinesiciko sokuhombisa sentsimbi engagqwaliyo
Iingcango:I-autoclave yenzelwe uhlobo oludlulayo. Iingcango zohlobo lwe-hinge kunye ne-pneumatic locking ezizenzekelayo.
Isitywino somnyango siluhlobo oluvuthelwayo, olucinezelwe ngumoya ocinezelweyo, kwaye lunokumelana nobushushu begumbi kunye noxinzelelo.
● Umjikelo wokubulala iintsholongwane unokuqala kuphela emva kokuba ucango luvaliwe ngokupheleleyo kwaye lutshixiwe.
● Ukubonelela ngomoya ocinezelweyo okumgangatho wesixhobo: ngenxa yecandelo elikhethekileyo elinqamlezileyo, ulwelo lokucinezelwa alunakukwazi ukuphuma luye kwigumbi lokubulala iintsholongwane, nto leyo ebeka emngciphekweni ubumsulwa begumbi kunye nokuqukethwe kwalo.
● Akukho vacuum: ngenxa yecandelo elicwangcisiweyo ngokukodwa kunye neempawu zoomatshini zezinto ze-gasket (irabha ye-silicone), ucango lungavulwa ngokukhupha ulwelo lokuxinzelela, njengoko oku kwenza i-gasket ibuyele ngokulinganayo esihlalweni sayo.
● Ulondolozo olulula: akukho mfuneko yokuthambisa okanye yokulungisa rhoqo, ngaphandle kokucoca okuqhelekileyo kwemiphezulu kunye nokususa naziphi na izinto zangaphandle ezinokutyunyuzwa phakathi kwegasket kunye nocango;
● Ukhuseleko: ii-interlocks zokhuseleko ze-electromechanical neze-elektroniki ezilawulwa ngumlawuli wenkqubo zithintela ukuvulwa kocango ukuba i-gasket isacinezelwe kwaye/okanye ukuba kukho iimeko ezibangela ingozi kumqhubi kunye/okanye umthwalo.
Inkqubo yemibhobho:Iquka iivalvu zomoya, inkqubo yokukhupha umoya, ipompo yamanzi, njl.
●Iivalufa: Iivalufa ezisetyenzisiweyo zezohlobo lwe-pneumatic. Amava eminyaka elishumi ekuyileni ezi nxalenye zesicelo esithile avumele ukuphucula izisombululo zenkqubo ezinxulumene nenkqubo ye-hydraulic, ebonelela ngezisombululo eziphawulwa bubukhulu obuncinci, ukusebenza kakuhle, kunye nokugcinwa okuncinci nokulula.
●Impompo yamanzi: Iqhagamshelwe kwi-nozzle enamathele phezulu kwigumbi ukuze yenze isixhobo sokutshiza ukuze kuphole kwaye kucoceke. Iqinisekisa ukufana kobushushu kwaye ipholisa ngokukhawuleza kwaye icoce ii-ampoules.
●Impompo yokukhupha uthuli: impompo yeringi yamanzi iyaqhubeka nokufutha ngokungenisa okulungisekayo ngokulinganayo
ngexesha lokufakwa komphunga kunye nezigaba zokubulala iintsholongwane. Umphunga ukhupha ubushushu ngokufutha, ngaloo ndlela ukhulula ubushushu obufihlakeleyo. Ngokukhupha rhoqo i-condensate eyenzeka kwigumbi ngevalvu enecandelo elincinci elinqamlezileyo, imeko eguqukayo iyaqinisekiswa evumela ukulungiswa okufanayo (okungathanga ngqo) kobushushu bokubulala iintsholongwane, okukhokelela kumahluko amancinci kakhulu obushushu kwaye kuthintela ukuqokelelwa ngaphakathi kwigumbi le-condensate kunye nazo naziphi na iigesi ezingafudumaliyo ezikhoyo kumphunga.
Inkqubo yolawulo:I-PLC+ HMI + Iprinta encinci + I-Data logger.
●Xa isilawuli esizenzekelayo xa iimeko zingasebenzi kakuhle, isixhobo sokhuseleko senza ukhuseleko loxinzelelo lwangaphakathi kwingcinezelo yomoya ngasemva kwesimo, kwaye sivumele ucango lokulayisha luvulwe.
● Ukuze kulungiswe, kuvavanywe kwaye kufuneke izinto ezingxamisekileyo, ukusebenza ngesandla kungenziwa ngokusebenzisa izixhobo zokulawula ukufikelela ukuze kugqitywe.
●Inkqubo yomlawuli oyintloko: igama eliyimfihlo lenqanaba le-3. Umlawuli unokuseta igama lomsebenzisi (injineli kunye nomqhubi) kunye negama eliyimfihlo.
●Isikrini sokuchukumisa: iiparameter zenkqubo yokusebenza yokubonisa kunye nemeko yomjikelo wokubulala iintsholongwane, ukusebenza kulula. Injineli ingatshintsha iiparameter, kubandakanya ubushushu, ixesha, igama lenkqubo, amaxesha okucoca i-vacuuming, njl.
4.PUKUGQIBELA KWEROCESS
Ulawulo lwe-autoclave olunokhetho oluzenzekelayoumsebenziokanye ngesandlaumsebenzi.
IBHAYISIKILI 1-Iglasii-ampoulekunye nebhotile ukubulala iintsholongwane –115°C / 30umzuzu okanye i-121 °C / imizuzu eli-15
Ilayisha→Vuthela igumbi nge-vacuumize→Ukufudumezakunye nokubulala iintsholongwane→Ukupholisa (ukutshiza ngamanzi acocekileyo)→Dkhusela ukuvuza kwee-ampoules(ngu igumbi vqina okanye amanzi anombala)→Ukuhlamba (ukutshiza ngamanzi acocekileyo)→Isiphelo.
UQWALASELO LWELIS
| Hayi. | Igama | Imodeli | Umenzi | Ingxelo |
| Ⅰ | Umzimba oyintloko | 01-00 | ||
| 1 | Igumbi | 01-01 | Shennong | Yenziwe nge-SUS316L |
| 2 | Indandatho yokutywina ucango | 01-03 | I-Runde China | Irabha yesilicon esetyenzisiweyo kwezonyango |
| Ⅱ | Ucango | 02-00 | ||
| 1 | Ibhodi yomnyango | 02-01 | Shennong | Yenziwe nge-SUS316L |
| 2 | Iswitshi yokusondela emnyango | Uthotho lwe-CLJ | I-CoRon China | Ibukhali, kulula ukuyifaka |
| 3 | Isixhobo sokutshixa ukhuseleko | 02-02 | Shennong | Ukumelana nobushushu obuphezulu |
| Ⅲ | Inkqubo yolawulo | 03-00 | ||
| 1 | Isoftware yokubulala iintsholongwane | 03-01 | Shennong | |
| 2 | I-PLC | S7-200 | I-SIEMENS | Ukusebenza okuthembekileyo, uzinzo oluphezulu, |
| 3 | I-HMI | TP307 | I-TRE | Isikrini sokuchukumisa ngombala ukuze kube lula ukusebenza |
| 4 | Iphrinta encinci | E36 | EBrightek, eTshayina | Ukusebenza okuzinzileyo |
| 5 | Iprobe yobushushu | 902830 | IJUMO, eJamani | Pt100, ukuchaneka kwenqanaba le-A, ukulingana kobushushu ≤0.15℃ |
| 6 | Umthumeli woxinzelelo | I-MBS-1900 | I-DANFOSS, eDenmark | Ukuchaneka okuphezulu kolawulo, kunye nokuthembeka |
| 7 | Ivalvu yokulawula uxinzelelo lomoya | AW30-03B-A | I-SMC | Ukusebenza okuzinzileyo |
| 8 | I-Solenoid ivalvu | 3V1-06 | I-AirTAC | Ukufakelwa kokudibanisa nokusebenza ngesandla, ukusebenza kakuhle |
| 9 | Irekhoda yedatha engenaphepha | I-ARS2101 | I-ARS China | Ukusebenza okuzinzileyo |
| Ⅳ | Inkqubo yepayipi | 04-00 |
| |
| 1 | Ivalvu yomoya ye-Angle | Uthotho lwe-514 | I-GEMU, eJamani | Ukusebenza okuzinzileyo ekusebenzeni okubonakalayo |
| 2 | Impompo yamanzi | Uthotho lwe-CN | IGroundfos, eDenmark | ithembekile kwaye ikhuselekile |
| 3 | Impompo yokufunxa umoya | Uthotho lwe-GV | I-STERLING | Isantya esiphezulu se-vacuum esithuleyo nesipholileyo |
| 4 | Umgibe womphunga | Uthotho lwe-CS47H | ZHUANGFA | Umgangatho uzinzile, ukusebenza kakuhle kobugcisa |
| 5 | Ekhupha ifuthe | I-YTF-100ZT | Qinchuan Iqela | Isakhiwo esilula kunye nokuthembeka okulungileyo |
| 6 | Ivalvu yokhuseleko | A28-16P | Guangyi China | Uvakalelo oluphezulu |