
Umatshini wokuzalisa umkhondo oneentloko ezine
Umatshini wokuzalisa olandelelanayo we-GZG-4, lo matshini yindlela yokuzalisa elandelelwayo, enokuhambelana neentlobo ngeentlobo zeebhotile, kwaye akukho mfuneko yokuthintela ukuzaliswa kwebhotile njengendlela yendabuko xa kuzaliswa, kwaye isenzo sokuzalisa sigqitywa ngexesha lokuhamba kwebhotile. Xa kutshintshwa uhlobo lwebhotile, akukho mfuneko yokulungisa indawo eninzi yoomatshini, imveliso yokuqala ilungisa iiparameter kwaye izigcine, kwaye kwixesha elizayo xa imveliso ehambelanayo itshintshwa, kufuneka umnxeba omnye kuphela ukuze kutsalwe iiparameter, ezinokufezekiswa ngokuzenzekelayo komthamo wokuzalisa, ukuphakama kwe-nozzle yokuzalisa kunye nesantya sokuzalisa kunye nezinye iiparameter.
Lo matshini ufanelekile kwi-filling paste kunye nolwelo, uqhutywa yi-servo motor ukuqhuba i-piston kwaye usebenzisana ne-tee rotary valve ukukhupha nokubhoboza izinto, kwaye ulawule i-filling stroke ngokulungelelanisa i-pulse signal ye-servo motor, enokulungisa i-filling volume.
Lo matshini uneempawu zoyilo oluncinci noluhle, olulula noluqondakala lula, kunye nokuchaneka okuphezulu.
Iindawo zokudibanisa izinto zalo matshini zenziwe ngezinto zentsimbi engagqwaliyo ezikumgangatho ophezulu, ezihlangabezana neemfuno ze-GMP. Kwizinto ezimanzi ezirhabaxa kakhulu, isitywina sepiston senziwe ngezinto zeTeflon ukuqinisekisa ukusebenza okuzinzileyo kwexesha elide kwezixhobo.
Umatshini unokuphumeza umsebenzi wokucoca ngokuzenzekelayo wesitshixo esinye kwisikrini sokuchukumisa, kwaye ubude kunye nenani lexesha lokucoca linokugqitywa kwi-interface yomntu nomatshini; Ngokweemfuno zemveliso zabathengi abahlukeneyo, oku kungenziwa njengokucoca itanki epheleleyo ye-CIP, kwaye isilinda inokucocwa ngendlela ejikelezayo ngaphandle kwesiphelo esingapheliyo, esihlangabezana ngokupheleleyo neemfuno ze-GMP kwimveliso yokuzalisa.
Umthamo wokugcwalisa kunye nesantya sokugcwalisa sale matshini sinokulungiswa ngokungacwangciswanga, kwaye ukuchaneka kokugcwalisa kuphezulu. Ukuntywila kuzalisa, okusombulula ngempumelelo imeko yokubhoboza kwinkqubo yokuzalisa izixhobo ezikhethekileyo.
Iimpawu zobugcisa kunye neeparameters:
| 1. Igama lomzekelo wemveliso: | Umatshini wokuzalisa umkhondo we-GZG-4 oneentloko ezine |
| 2. Inani leevalvu zokuzalisa: | 4 |
| 3. Umthamo wemveliso: | Iibhotile ezili-1600/iyure-iibhotile ezingama-4000/iyure |
| 4. Uluhlu lobubanzi bebhotile olusebenzayo: | Ibhotile yesikwere ye-Φ65-Φ260 mm okanye eyi-65-260 mm |
| 5. Uluhlu lokuphakama kwebhotile olusebenzayo: | 180-360 mm |
| 6. Amandla oMsingathi: | 5.5KW |
| 7. Impazamo yokugcwalisa: | ±1% |
| 8. Indlela yokuzalisa: | Uhlobo lokulandelela i-piston ye-Servo |
| 9. I-voltage yombane: | umbane we-380V onamanqanaba amathathu |
| 10. Umthombo womoya: | 0.4-0.8MPa 0.5 cubic metres/ngomzuzu |
| 11. Ubukhulu obupheleleyo bomatshini oyintloko: | 2800mm× 1100mm× 2400mm |
| 12. Ubunzima bomda: | 1200 kg |
Uluhlu loqwalaselo
| SN | Igama | Imodeli | Uphawu | Ubungakanani |
| 1 | Isilawuli esicwangcisiweyo se-PLC | XD5-60T10-E | XINJIE | 1 |
| 2 | Isikrini sokuchukumisa i-HMI | TG765S-XT | XINJIE | 1 |
| 3 | imoto ye-servo | I-DS5L-20P7 | XINJIE | 10 |
| 4 | Ukutshintsha umbane | S-350-24 | Taiwan Mingwell | 1 |
| 5 | Izikhuseli ezisebenzisa umbane ongaphezulu nangaphantsi kwamandla ombane ezinokuphinda zisetyenziswe | I-XYC4P 40A | Zhejiang Yaxi | 1 |
| 6 | Iqhosha | I-LAY5-41 | Isixhobo soMbane saseSanli | 3 |
| 7 | iziphuli | I-DZ47 C32 | I-Chint | 1 |
| 8 | Ireyiti ephakathi | I-JQX-13F-DC24V | I-Chint | 3 |
| 9 | Umnxibelelanisi | CJX2-1210 | I-Chint | 2 |
| 10 | Iswitshi yefotoelectric | I-ER2-22NH | Yibo Jingke | 1 |
| 11 | Utshintsho lokusondela | I-LJA18M-10N1 | Isixhobo soMbane saseXinling | 1 |
| 12 | Izinto eziphathekayo | I-SUS304 | I-Taigang | |
| 13 | Izinto zokugcwalisa ivalvu | I-SUS304 | I-Taigang | |
| 14 | Ivalvu yesihlalo se-engile | DN40 | Qingdao Jingrui | 1 |
| 15 | Isahluli samanzi neoyile | I-AFC2000 | I-AIRTEC | 1 |
| 16 | Iivalvu zeSolenoid | 4V210-08-DC24V | I-AIRTEC | 16 |
| 17 | Isilinda sevalvu yokuzalisa | I-SDA32*10 | Zhejiang Xingchen | 1 |
| 18 | Utshintsho loxinzelelo lomoya | QPM21-NO | I-Shenchi Pneumatic | 1 |
| 19 | Umlawuli wenqanaba | HHY1G | Isixhobo soMbane saseXinling | 1 |
| 20 | Ipleyiti yetsheyini | 812SS-K600 | Shanghai Wenzuan |
Umatshini wokuhlela iikepusi ngokuzenzekelayo
Galela ngesandla iibhotile ezimdaka okanye izithinteli zangaphakathi okanye izigqubuthelo zangaphandle okanye ezinye izinto kwibhokisi yokugcina iibhotile → phakamisa → izinto kwinkqubo elandelayo.
Iiparameter zobugcisa
1. Izinto ezisebenzayo: iibhotile, izithinteli zangaphakathi, iikepusi zangaphandle, njl.
2. Isantya: esilungisekayo, ukuhlangabezana nokusetyenziswa komatshini wokukhupha iikepu kunye nomatshini wokuphakamisa iikepu kwizixhobo zenkqubo elandelayo, esisixhobo esikhethekileyo sokukhupha iikepu ngokuzenzekelayo kunye nokuwisa iikepu, esisetyenziswa kakhulu kwizixhobo ezixhasayo zomgca wokuzalisa, kwaye umsebenzi ophambili kukuvula nokukhulula ikepu.
3. Ubungakanani: 800*1000*2500mm
4. Ubunzima bomatshini wonke: 150kg
5. Amandla: 0.37kw (isantya esihlengahlengiswayo)
6. Izinto: intsimbi engatyiwayo yomatshini wonke
Umgaqo-siseko:
Umatshini wokugquma udla ngokuba namacandelo amabini, inxalenye yokunqunqa isiciko ezenzekelayo kunye nenxalenye yokuwisa isivalo. Uquka ibhanti yokuphakamisa isiciko sebhotile kunye nesilo, ibhanti yokuphakamisa inikwe isivalo esinqamlezileyo esiphethe isivalo sebhotile, kwaye i-engile yokuthambekela kwecandelo lebhanti yokuphakamisa kunye nesivalo zinobudlelwane obulandelayo bentsebenziswano: iziko lobunzima besivalo esingasemva kwicandelo lingaphandle kwesivalo, kwaye iziko lobunzima besivalo esingaphambili kwicandelo likwisivalo. Olu vumbululo lusebenzisa inyani yokuba iziko lobunzima besivalo sebhotile alihambelani neziko lalo lejometri, ukuze isivalo esingasemva siphume kumcu wokumisa kwicandelo elingasentla lebhanti yokuphakamisa phantsi kwesenzo sobunzima baso, sibuyele kwisilo ngokukhululekileyo, kwaye sigqibezele isivalo, ngoko ke, impembelelo kwisivalo incinci, isivalo akulula ukusiqhekeza xa isivalo singalingani, kwaye izivalo ezininzi zinokulungiswa ngaxeshanye, nto leyo enokuphinda kabini ukusebenza kwesivalo.
Ukungafani:
Inkqubo yokugquma isebenzisa isixhobo sokugquma ibhande esisebenza kumgca othe tye ukuze kufezekiswe injongo yokugquma ibhande. Inkqubo yokuxhasa yenzelwe ukuxhasa inkqubo yokuphakamisa ibhande ethe nkqo, kwaye i-engile yokuthambekela kwebhande lenkqubo yokuphakamisa ibhande inokulungiswa ukuze ihlangabezane neemfuno zokugquma zobude obahlukeneyo. Inkqubo yokugquma yenza ibhande liwe ngokuchanekileyo emlonyeni webhotile ngereyile yesikhokelo egobileyo, ukuze kufezekiswe indibaniselwano nomatshini wokugquma ibhande ozenzekelayo. Esi sixhobo sineempawu zesakhiwo esilula nesifanelekileyo, umgangatho olungileyo wokuzenzekelayo, akukho mfuneko yokunyuka phezulu ukuze kubonelelwe kwaye kugqunywe, kunye nokusebenza okulula.
Umatshini wokugquma ozenzekelayo
Inkcazo kunye neempawu zokusebenza kwezixhobo
1. Ububanzi besiciko yi-φ30~φ130mm, kwaye ukuphakama kwebhotile yi-50~250mm; Ukuphakama kwesiciko: 5~15mm, isiciko kufuneka singabi nasiphako, kwaye ubunzima bulungile;
2. Ukusebenza kakuhle kwemveliso kuyalungiseka, ukuya kuthi ga kwiinkonkxa ezingama-50 ngomzuzu;
3. Izinto ezibonakalayo zenziwe ngentsimbi engagqwaliyo, ubukhulu bayo buyi-1.2mm;
1. Ilawulwa ziiswitshi zezitshixo, ezilula nezilula ukuzisebenzisa.
2. Izixhobo zingabandakanya inxalenye yokondla isiciko, kwaye isixhobo sokuphakamisa isiciko singakhethwa ngokweemfuno zokwenyani;
3. Ukutshintsha iibhotile ezahlukeneyo kufuna ukutshintsha i-turntable, i-lower cap groove, ukulungisa ucingo olukhuselayo kunye nevili le-capping, kwaye ixesha limalunga nemizuzu engama-40;
9. Ixhotyiswe ngebhanti yokuhambisa enobude bemitha e-1, ukuphakama kwe-1.3 yeemitha, kunye nobubanzi be-800mm;
10. Ubungakanani besixhobo buyimitha e-1 ubude kunye ne-0.8 yeemitha ububanzi * 1.3 yeemitha ukuphakama;
11. Ubunzima obupheleleyo bumalunga ne-160KG, kwaye ubunzima obupheleleyo bumalunga ne-200KG;
12. Umbane: 380V, 50/60H, 0.8kW;
13. Izinto ezisetyenziswa kwibhanti yokuhambisa yintsimbi engatyiwayo;
15. Ukuba ububanzi bebhotile abutshintshanga kwaye ukuphakama kwahlukile, ukuphakama kwesigqubuthelo kunye ne-gland kufuneka kulungiswe, kwaye ixesha lokulungisa limalunga nemizuzu eli-10, kodwa umahluko wokuphakama awuchaphazeli ukuhanjiswa okuzinzileyo.
16. Umatshini kufuneka uqhagamshelwe kwi-air compressor, ukuze izixhobo zisebenze ngokuqhubekayo nangokukhawuleza, kucetyiswa ukuba uqhagamshele i-air compressor ngamandla e-5KW, nceda uze neyakho;
17. Le mveliso ilungele kakhulu ukutywinwa kweebhotile zeplastiki ezithintela uthuli zeplastiki zePET, isinyithi, i-aluminium kunye nephepha, uyilo lwemveliso luphucukile, isakhiwo sifanelekile, kwaye ukusebenza kulula, kwaye ishishini lokutya, amayeza, iti kunye neekhemikhali kunye nezinye iimboni kufuneka zibe zizixhobo ezifanelekileyo zokupakisha.
Isitywini sefoyile ye-aluminiyam esipholileyo ngamanzi
Qaphela: Xa ufaka umatshini okokuqala, qiniseka ukuba uqinisekisa ukuba amanzi ayabuyela etankini ngaphambi kokuba ucinezele iqhosha elithi “qalisa”. Ukuba isixhobo sivaliwe ixesha elide, phinda eli nyathelo xa usisebenzisa kwakhona.
Qaphela: Lo matshini kufuneka usekelwe ngokuqinileyo!
Lo matshini kufuneka wongezwe ne-antifreeze ebusika!
Isishwankathelo:
I-aluminium foil sealer epholiswe ngamanzi enamandla aphezulu yimveliso yamva nje enenkqubo yokupholisa kabini eyenziwe yinkampani yethu, efanelekileyo ngokukodwa ukusetyenziswa kwiindawo ezishushu nezishushu okanye kwiindawo ezifuna umsebenzi oqhubekayo, kwaye inokuvala umlomo webhotile yesikhongozeli. Izinto ezikwisikhongozeli zinokuba yi-polyethylene (PE), i-polypropylene (PP), i-polystyrene (PS), i-polyester (PET), i-ABS, iglasi, i-ceramic, umzimba webhotile yesinyithi kunye nesigqubuthelo azivumelekanga.
Esi sixhobo sisetyenziswa kumashishini asebenzisa amayeza, izibulali-zinambuzane, ukutya, iikhemikhali, izinto zokuthambisa, iikhemikhali kunye neminye imimandla ukutywina i-aluminium foil yezikhongozeli ukuze idlale indima yokuvala, ukulwa nobuxoki kunye nokulwa nobusela.
Iiparameter eziphambili zobugcisa:
| I-voltage yokubonelela: | 220V/50Hz |
| Umgangatho ophezulu wesixhobo seCMOS ohlala ukho: | 37A |
| Umbane ophezulu womatshini wonke: | 16A |
| Ububanzi bokutywina: | Iibhotile zomlomo wenaliti ze-Φ15-130mm ezingaphantsi kwe-30mm Caps ezingaphaya komlinganiselo zingenziwa ngokwezifiso ngokweemfuno |
| Isantya sokutywina esiphezulu: | 26 m/min, iibhotile ezingama-300/min (thabatha ibhotile ye-PE enobubanzi obungama-30mm njengomzekelo) |
| Ubungakanani besixhobo: | 600×460×1100mm (ubude, ububanzi kunye nokuphakama) |
| Ubunzima besixhobo: | 65Kg |
| Ubungakanani benzwa: | 800×125×95 mm (LwH) |
Umatshini wokulebhelisha omnye we-servo ozenzekelayo okhawulezayo
Injongo esisiseko yezixhobo
Iilebheli ezisebenzayo: iilebheli zokuzincamathelisa, iifilimu zokuzincamathelisa, iikhowudi zolawulo lwe-elektroniki, iibhakhowudi, njl.njl.;
Iimveliso ezisebenzayo: Iimveliso ezifuna ukuba iilebhile zincamathiselwe kwicala elingasecaleni, kwicala elingaphezulu elinomqolo omkhulu, kwicala elijikelezileyo, kumphezulu ojikelezileyo osikwere, kunye nomphezulu ophezulu;
Ishishini lesicelo: lisetyenziswa kakhulu ekutyeni, kwiithoyi, kwiikhemikhali zemihla ngemihla, kwii-elektroniki, kumayeza, kwizixhobo zekhompyutha, kwiiplastiki, kushicilelo nakwamanye amashishini;
Iimpawu zezixhobo
Lonke umatshini usebenzisa inkqubo yolawulo ye-PLC enobuchwepheshe obuvuthiweyo, ukuze wonke umatshini usebenze ngokuzinzileyo nangesantya esiphezulu;
Inkqubo yokusebenza isebenzisa ulawulo lwesikrini sokuchukumisa, olulula ukuyisebenzisa, olusebenzayo nolusebenzayo;
Indlela yokucinezela yokulungisa izikrufu, isenzo esichanekileyo;
Indlela yokulawula isantya sokuguqulwa kwamaza ukuqinisekisa ukulungiswa okuthe tye nokuchanekileyo;
Uluhlu olubanzi lokusetyenziswa, luneenjongo ezininzi kwaye luyakwazi ukuguquguquka;
Iingenelo zezixhobo:
Umsebenzi onamandla, umatshini omnye unokuphumeza iintlobo ezi-4 zokulebhelisha imveliso (ibhotile yesikwere, ibhotile ejikelezileyo, ibhotile esicaba, ibhotile enemilo ekhethekileyo)
Ukulebhelisha okuthe tyaba, akukho mibimbi, akukho maqamza, ukuchaneka kakuhle kokulebhelisha, ukusebenza kakuhle kunye nozinzo;
Ukusebenzisa uhlengahlengiso oluguquguqukayo lwendlela yokuhombisa kunye nendlela yesikhokelo, uyilo olunobuchule lohlengahlengiso loomatshini lwendibaniselwano yesakhiwo senxalenye kunye nokujija ilebheli, inqanaba lenkululeko yendawo yokulebhelisha kulula ukulilungisa (linokulungiswa emva kokulungiswa), ukuze uhlengahlengiso lokuguqulwa kunye nokujija ilebheli phakathi kweemveliso ezahlukeneyo kube lula kwaye konge ixesha;
Kwiibhotile ezisicaba, iibhotile ezisikwere, kunye neebhotile ezigobileyo, ivili lokwahlula iibhotile zomphezulu wolwandle lisetyenziselwa ukuqinisekisa ngokuzenzekelayo ukuba iibhotile azikhethi cala, kwaye kukho iimfuno ezilula kuphela zokuba abasebenzi bafake iibhotile kunye nomgca wokudibanisa kwiibhotile, nto leyo enciphisa kakhulu ubunzima bokusebenza kwabasebenzi okanye ukufakwa komgca wokudibanisa.
Ingaveliswa ngumatshini omnye okanye ngomgca wokuhlanganisa;
Izinto eziphambili zezixhobo yintsimbi engatyiwayo kunye ne-aluminium alloy yodidi oluphezulu, isakhiwo sisonke siqinile, sihle kwaye siphana;
Ilawulwa yi-PLC esemgangathweni + isikrini sokuchukumisa + inkqubo yolawulo lwe-elektroniki ye-sensor esemgangathweni, ujongano lonxibelelwano phakathi kwabantu nekhompyutha lugcwele izichazi zaseTshayina, kulula ukuyisebenzisa, kwaye kulula ukuyigcina;
Gcwalisa izixhobo ezixhasayo (kubandakanya ulwakhiwo lwezixhobo, umgaqo-siseko, ukusebenza, ukugcinwa, ukulungiswa, ukuphuculwa kunye nezinye izinto ezichazayo) ukuze kuqinisekiswe ngokupheleleyo ukusebenza kwezixhobo ngendlela eqhelekileyo;
Inomsebenzi wokubala imveliso, umsebenzi wokonga amandla (xa kungekho mveliso ngexesha elimiselweyo, izixhobo ziya kujika ngokuzenzekelayo ziye kwimeko yokulinda yokonga amandla), kunye nomsebenzi wesikhumbuzo sokuseta inombolo yemveliso.
Iinkcukacha eziphambili kunye neeparamitha zobugcisa:
| Ubungakanani bomatshini: | 2000(L)×1100(W)×1500(H)mm |
| Isantya sokulebhelisha (Isantya sokuphuma) | 30-100pcs/min (kuxhomekeke kubungakanani bebhotile kunye nobude beleyibhile) |
| Into yeLebheli yoBude | 80-350mm |
| Into eneelebhile ezijiyileyo | 30-200mm |
| Ukuphakama kweLebheli | 20-150mm |
| Ubude beLebheli | 25-300mm |
| Incamathisela ukuchaneka kophawu | ±1mm (ngaphandle kweempazamo zebhotile nezeelebheli) |
| Gingqa ngaphakathi | 76mm |
| Ububanzi bokuqengqeleka ngaphandle | 280mm |
| Ubonelelo lwamandla: (Ubonelelo lwamandla) | 220V 50/60HZ |
Itheyibhile yoCwangciso lweZixhobo zoMbane eziphambili:
| SN | Igama | Ubungakanani | Amagqabaza |
| 1 | Umlawuli weLogic oCwangcisiweyo we-PLC | Iseti e-1/into | Weikong |
| 2 | Isinxibelelanisi soMshini woMntu neSikrini sokuchukumisa | Iyunithi e-1 | Weikong |
| 3 | Inzwa yePhotoelectric yokuchongwa kwezinto | Iseti e-1 | uOmron |
| 4 | Ileyibhile Yokondla I-Servo Motor | Iyunithi/into e-1 | I-Ourui |
| 5 | Umqhubi (Servo) | Iyunithi/into e-1 | I-Ourui |
| 6 | I-Variable Frequency Drive | Isiqwenga esi-1 | Shengchuan |
| 7 | Imoto yoThutho | Iyunithi e-1 | Huangyan Sanli |
| 8 | Imoto yoLawulo lwesantya | Iiyunithi ezi-2 | Ningbo Zhongda |
| 9 | Inzwa yokuFumanisa iileyibhile | Iseti e-1/into | LEUZE |
| Izixhobo zihlala zihlaziywa, ngoko ke uqwalaselo olungasentla lubhekiselele kuphela, kodwa aluyi kuba ngaphantsi koqwalaselo olungasentla. | |||
Umgca weConveyor + umgca weqonga + umgca odibeneyo + intloko yamandla
Umgca odibeneyo Umgca wokuhambisa
| Iimpawu zomgca ezidityanisiweyo | |||
| Igama Lokwakhiwa | Iipropati | Izinto eziphathekayo | Amagqabaza |
| Iqokobhe | Ubukhulu obuyi-2 mm | 304SUS | |
| Isakhelo seNkxaso yeGuardrail | Iqela labalingisi | 304SUS | |
| Iphaneli yoMkhuseli | Ubukhulu obuyi-5 mm | Iplastiki enemolekyuli ephezulu | |
| Ipleyiti yeConveyor Chain | Intsimbi engagqwaliyo enganyangekiyo | 304SUS | Ububanzi obuyi-82.6 mm |
| Izikrufu | 8X15 | 304SUS | |
| Injini | 10X15 | Umbindi wobhedu | 0.55 Isantya esilungisekayo |
| Iimpawu zomgca weConveyor | |||
| Igama Lokwakhiwa | Iimpawu | Izinto eziphathekayo | Amagqabaza |
| Umzimba woMgca | Ubukhulu obuyi-1.5 mm | 304SUS | |
| Inkxaso ye-Guardrail | Iqela labalingisi | 304SUS | |
| Ipleyiti yeConveyor Chain | Intsimbi engagqwaliyo enganyangekiyo | 304SUS | Ububanzi obuyi-82.6 mm |
| Isikrufu | 8 x 10 | 304SUS | |